Predictive maintenance is associated with preventive and anticipatory maintenance practices for all physical apparatus used in operations. In practice, predictive maintenance is a maintenance methodology that has a greater appeal for damage prevention and failure predictability.
Predictive maintenance is a necessity in the era of Industry 4.0.
After all, in a context of intense consumer demand for products and services, the industrial sector has been stimulated to develop more and more. And machinery protection and maintenance tactics are indispensable!
In fact, predictive maintenance directly contributes to the operational efficiency of the workshop, reducing costs, errors and delays in the production flow.
And, little by little, its effectiveness has been noticed to the detriment of other strategies.
This boom has a reason: predictive maintenance has an excellent hold in modernized factories, because it is technically more flexible than other concepts.
Predictive maintenance work to implement a culture of constant monitoring within the workshop.
In this way, it is possible to control and remedy common damages brazil whatsapp data in the manufacturing routine, reduce costs and maximize productivity.
To make clear the positive impact that predictive maintenance has in the context of industry, we prepared this material that covers the concept, how it is applied in practice and its advantages.
What is predictive maintenance?
In industry, predictive maintenance is associated with preventive and advance maintenance practices for all physical equipment used in operations.
In practice, we are talking about a maintenance methodology that has a greater appeal for damage prevention and failure predictability.
It can be carried out by periodic monitoring using vibration analysis, ultrasound, visual inspection or non-destructive analysis techniques.
That is, it is not necessarily necessary to establish a fixed inspection program.
Predictive maintenance works through a culture of constant monitoring, adopted by employees, machine operators and maintenance technicians.
It is flexible because it can be the result of the reflection of one of these professionals (for example: noticing abnormal noises in the motor of a lathe and activating the technicians), or even incorporated into a routine of daily, weekly or monthly inspections, all depending on the segment, equipment and business model.
Furthermore, predictive maintenance can be inextricably linked to the monitoring technologies used in the factory.
After all, in addition to inspections, it is the data of each machine that informs its status.
Do you want an example?
Smart sensors can map the temperature levels of certain machines and automatically alert you when the numbers rise alarmingly.
This makes it possible to manage the entire life cycle of the machines and their operation, in order to establish a rigid and precise schedule of interventions.
As it turned out, predictive maintenance plays a key role in the continuity of manufacturing operations .
In Industry 4.0 this point is even more vital, as factories tend to work to meet numerous demands.
They need, for example, to meet strict supply schedules.
To do this, you need to be highly effective in your processes.
Any failure in production can interfere with the ability to meet demands, causing impacts throughout the supply chain and to the end consumer.
Predictive maintenance techniques are used precisely to increase production efficiency.
With this solution, managers can identify any risk of production disruption caused by machine failures, ensuring greater control and performance.
What is the purpose of predictive maintenance?
The main objective of predictive maintenance is to anticipate and find the root cause of problems in machines and equipment. That is, even before they become potential problems, acting when only symptoms are found.
This is possible thanks to its application mode, through constant monitoring.